The aim of the project was to develop a technically mature, robust and user-friendly personal protection system that meets the highest standards of safety, ergonomics and industrial usability. industrialpartners played a key role throughout the entire development process – from the initial concept phase through to production preparation.

Benefits and services of industrialpartners GmbH

In the U-Tech Flex project, industrialpartners was responsible for a comprehensive range of services:

Product design & industrial design
Development of a functional and clearly structured design with a focus on ergonomics, intuitive usability and industrial robustness.

Mechanical design & article design
Design and construction of all mechanical components, including plastic-compatible design for subsequent series production and definition of individual articles.

Technical documentation
Creation of technical product and manufacturing documentation as a basis for production, quality assurance and approval.

Sample and prototype construction
Construction of functional samples and prototypes to validate design, mechanics and assembly concepts.

Supplier and production partner selection
Identification, evaluation and selection of suitable production partners, in particular for injection moulded parts and mechanical components, including technical coordination and industrialization support.

Another key success factor of the project was the close cooperation within an efficient partner network.

The input solutions and HMI components were realized by Hoffmann + Krippner GmbH from Buchen (member of the HK.Systems holding company). Overall production, electronics manufacturing and quality and logistics management are carried out by EPSA Elektronik & Präzisionsbau Saalfeld GmbH.

Result

The U-Tech Flex personal protection system is a modern, flexible and reliable system that sets new standards in its product category. The project is an example of successful, interdisciplinary product development “Made in Germany” – characterized by clear processes, technical excellence and partnership-based cooperation.

With this project, industrialpartners GmbH confirms its expertise as a development partner for complex mechatronic systems – from the idea to series production

industrialpartners_Safety-System_EN

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industrialpartners was responsible for the holistic product development – from the concept phase to near-series production. The focus was on a balanced combination of functional product design, technical feasibility and economic manufacturability.

The services provided included product design and user experience, mechanical design including article design, design for manufacturing & assembly, prototype and sample construction as well as technical documentation as the basis for industrialization and further approval steps.

In close cooperation with Sendsor, a marketable product concept was developed that convincingly combines user requirements, technical performance and production aspects.

industrialpartners_Spirometer_EN

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Who is the Qiu suitable for?
A low heart rate variability (HRV) indicates a significantly increased health and mortality risk. Improving HRV through HRV biofeedback is therefore a new approach in medicine for preventing and supporting the treatment of common illnesses such as heart disease, high blood pressure, diabetes and depression. The biofeedback effect strengthens the emotional state and relieves emotional pressure. Top athletes, professionals, parents and schoolchildren all benefit from the use of Qiu.
Product design; mechanical development of all parts; identification of toolmakers and parts suppliers by industrialpartners GmbH for a medical measuring instrument for Biosign GmbH, Germany.

More information!

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An IoT smart tag developed by Conbee GmbH was named best product of the year at LogiMAT 2017.

Managing Director Michael Nickolai explains the advantages of the sensor as follows:
With the help of IoT smart tags, companies are able to improve their warehouse concepts, save resources and optimize their logistics processes across the entire supply chain. In this way, effective information generation becomes child’s play. The intelligent sensor system transmits data and information about the surroundings, status and movement of all vehicles and devices on the company premises in real time.

The battery-operated Smart Tag has also been optimized for maximum runtime with minimum energy consumption and provides up to three years of service even with intensive use. The IoT smart tag is also available in two extremely robust (ruggedized) versions aimed at the industrial market in harsh environments.

The designers and engineers from industrialpartners and their creative ideas were responsible for the product design and mechanical development of the smart sensors B200R – Rugged Smart TAG and B400R – Rugged Smart TAG.

Small but powerful: The robust B200R has the special feature of integrated temperature monitoring. This makes it possible to smartly control and monitor critical processes using the tag: For example, compliance with the cold chain for certain products or triggering alarms when critical threshold values are reached. The integrated radio module transmits the recorded sensor data wirelessly and therefore does not require a SIM card. The IoT smart tag B400R is also characterized by its robust housing, offers authentication functions as a configurable tag and is fraud-proof.

Using the innovative HP Multi Jet Fusion 4200 production system, the industrialpartners team realized the production of a small series of IoT smart tags in-house. Several hundred of the smart tags were manufactured using the rapid prototyping process, which combines high speed with short turnaround times and low material costs and is still one of the most cost-effective additive manufacturing processes.

Whether goods logistics, airport logistics, construction site logistics or warehouse logistics: the modular and scalable IoT Smart Tag offers fast and efficient solutions wherever search times need to be minimized, operations optimized, circulation processes improved or simply an overview of the inventory needs to be maintained. The ability to adapt to individual application requirements combined with high process reliability and greater transparency in asset management make IoT smart tag sensors the new stars in the intralogistics world.

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Product design, product development, mechanical development and prototyping. Supervision of tool design, tool construction and checking of initial sample test reports.

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Design consulting for the internal development department and production of a small series.

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The topic of “animal welfare” has recently been discussed with great attention and justification.

Two Odenwald companies are providing technical assistance with a special innovative veterinary product. In order to protect animals and humans during difficult or dangerous medical treatments and care measures, such as hoof care, the company Industrialpartners GmbH, based in the Oberzent district of Olfen, has developed the “Gentler” system based on stimulation current therapy technology for K+N SALES UG from Fränkisch-Crumbach.

Whereas in the past it was usually necessary to restrain the animals with clamping frames or use medication to keep them calm for the duration of a procedure, the “Gentler” offers a safe and gentle alternative to protect animals and humans. Especially during dehorning, hoof trimming, milking or other veterinary procedures, animals are often under stress and can become a great danger to humans and themselves through hoof kicks or uncontrolled movements.

The “Gentler”, which weighs just 1.2 kg, effectively prevents this. It stimulates the animal’s nervous system by means of an electronic impulse in which the ergonomically shaped tip of the probe is inserted rectally into the animal. The stimulation current impulse can then effectively immobilize the animal by temporarily anaesthetizing part of the muscles, which is completely harmless to the animal’s health.

The creative team of Industrialpartners GmbH from Oberzent with its engineers and product designers is responsible for the electronic and mechanical development of the product, as well as the design development, article construction and industrialization from a single source for the design of the appearance of the new “Gentler” brand.

In addition, a small series was produced on an industrial scale to speed up the product’s market launch. The production of a small series could be realized in enormously short periods of time thanks to the production method of additive 3D manufacturing used by Industrialpartners in conjunction with innovative surface treatments, which benefited the market launch of the “Gentler”.

The entire corporate product design for the veterinary product used for marketing also comes from the designers at industrialpartners. This included the design of the product logo, claims and the product website, as well as the layout and production of the operating instructions, the product brochure and the development and production of the product packaging,

The Gentler – “The Gentle Way For Smart Farming!”

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The tracker we co-developed can also be used to improve internal logistics.

industrialpartners was responsible for the development of a housing concept that ensures long-lasting continuous operation outdoors, even in changing temperatures, rain and other harsh weather conditions. Product design and product development for a GSM-based asset tracker. Production of a small series using additive manufacturing.

The tracker will initially be produced in a small quantity of 500 units. produced. Due to the small number of units, it therefore made sense to produce the housing using additive manufacturing.

This requirement necessitated and enabled a special design solution that protects the housing against moisture or vandalism.

After the test phase in the field, a small series of 500 units was produced. produced at industrialpartners using additive manufacturing (HP Multi Jet Fusion) and finally assembled at the client’s premises.

Production using additive manufacturing allows short reaction times with regard to design changes or short-term changes in requirements.

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Product design, product development, mechanical development, article design, sample construction and prototype construction. Supervision of tool design, toolmaking and parts production for the manufacturer in the People’s Republic of China. Inspection of initial sample test reports and parts inspection.

Development of the corporate product design. Product design with regard to the transfer of key design features to other devices in the product range.

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