The aim of the project was to develop a technically mature, robust and user-friendly personal protection system that meets the highest standards of safety, ergonomics and industrial usability. industrialpartners played a key role throughout the entire development process – from the initial concept phase through to production preparation.

Benefits and services of industrialpartners GmbH

In the U-Tech Flex project, industrialpartners was responsible for a comprehensive range of services:

Product design & industrial design
Development of a functional and clearly structured design with a focus on ergonomics, intuitive usability and industrial robustness.

Mechanical design & article design
Design and construction of all mechanical components, including plastic-compatible design for subsequent series production and definition of individual articles.

Technical documentation
Creation of technical product and manufacturing documentation as a basis for production, quality assurance and approval.

Sample and prototype construction
Construction of functional samples and prototypes to validate design, mechanics and assembly concepts.

Supplier and production partner selection
Identification, evaluation and selection of suitable production partners, in particular for injection moulded parts and mechanical components, including technical coordination and industrialization support.

Another key success factor of the project was the close cooperation within an efficient partner network.

The input solutions and HMI components were realized by Hoffmann + Krippner GmbH from Buchen (member of the HK.Systems holding company). Overall production, electronics manufacturing and quality and logistics management are carried out by EPSA Elektronik & Präzisionsbau Saalfeld GmbH.

Result

The U-Tech Flex personal protection system is a modern, flexible and reliable system that sets new standards in its product category. The project is an example of successful, interdisciplinary product development “Made in Germany” – characterized by clear processes, technical excellence and partnership-based cooperation.

With this project, industrialpartners GmbH confirms its expertise as a development partner for complex mechatronic systems – from the idea to series production

industrialpartners_Safety-System_EN

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industrialpartners was responsible for the holistic product development – from the concept phase to near-series production. The focus was on a balanced combination of functional product design, technical feasibility and economic manufacturability.

The services provided included product design and user experience, mechanical design including article design, design for manufacturing & assembly, prototype and sample construction as well as technical documentation as the basis for industrialization and further approval steps.

In close cooperation with Sendsor, a marketable product concept was developed that convincingly combines user requirements, technical performance and production aspects.

industrialpartners_Spirometer_EN

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The product design for the AC500-eCo V3 PLC industrial controller was worthy of an award from the high-caliber jury.

iF Design Award 2022

For the new development of the AC500-eCo V3 PLC industrial controller, the client brought our product designers and engineers on board right from the start of the development process.

They were to ensure a sophisticated design and tool-friendly, cost-effective production.

Our colleagues were able to successfully meet these requirements. This is because they were already a firmly integrated member of the development team at an early stage. Our designers and engineers were already involved in the initial concept meetings and were able to provide advice right from the start. According to Jens Schnur, Project Manager at H+K, this is also the reason for the successful collaboration. “We maintain very close contact and have the relevant knowledge to meet the special requirements in this particular product area.”

The mechanical design requirements for this project were particularly demanding. The compact installation space had to be taken into account, as did the high operating temperature and high environmental requirements during operation.

Our engineers and product designers provided the client with comprehensive support – ranging from product design, development, article design and supervision of the external toolmaker through to quality control during the series production start-up phase.

The result is impressive. The intelligent modular system enables optimized processes with minimized costs and higher profitability for users, thus creating new market opportunities and growth potential. The flexibly deployable assemblies require fewer spare parts and correspondingly lower storage costs.

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