Manual PCB Assembly and Small-Volume Production

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Manual PCB assembly and small-batch production for rapid product development

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BPA-free plastic solutions for sensitive applications

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Innovative power “Made in Germany”: HK.Systems develops new personal protection system for U-Tech GmbH

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The post Manual PCB assembly and small-batch production for rapid product development appeared first on industrialpartners.

In many technically demanding industries, the requirements for plastic components are increasing. In addition to functionality and process reliability, material compatibility, clear regulatory requirements, and a transparent supply chain play a central role. This applies, among other sectors, to food technology, medical technology, and laboratory technology.

A project for a leading German food technology provider demonstrates how such a development can be implemented in practice. industrialpartners developed BPA-free components for the precise application of enzymes and supported the project through to series production. A single point of contact was responsible for the entire technical implementation and coordination with the European manufacturing partners.

High Standards for Materials, Functionality, and Manufacturing

The components had to be capable of applying enzymes precisely and reproducibly while also allowing for cost-effective mass production. Even minor deviations in geometry, material, or tolerances could affect functionality. Such requirements are also common in other sensitive applications where material selection, component geometry, and the manufacturing process must be closely coordinated.

One-Stop Plastic Development

The project encompassed every step, from the initial idea to the finished production run. This included:

・ Product Concept and Design

・ Selection of suitable BPA-free materials

・ Component optimization for injection molding based on DFM principles

・ Support for tooling, sample production, and prototyping

・ Validation, quality assurance, and mass production

Even during the design phase, the components were engineered for cost-effective manufacturing and high process reliability. Geometries, wall thicknesses, tolerances, and interfaces were adjusted so that the parts could be reliably demolded and manufactured with consistent results. This helped minimize the need for subsequent adjustments and laid the groundwork for consistent component quality.

Step by Step Toward Safe Production Readiness

Before the start of series production, samples and prototypes were manufactured and tested. The focus was on the functionality, dimensional accuracy, and manufacturability of the components. The results were directly incorporated into further optimization before the components were approved for series production.

BPA-free materials for regulated industries

Only BPA-free plastics were used for this project. The selection of such materials is not only relevant for applications involving food contact. In medical and laboratory technology, as well as in other sensitive areas of application, avoiding BPA can also be an important requirement. The key consideration is always that the material meets the application-specific technical and regulatory requirements.

The materials were therefore not selected in isolation from the design. Their properties had to be suited to the intended application, the geometry of the components, and the injection molding process. For this specific project, the requirements for use in the food industry were also taken into account. The result was a durable and production-ready solution for a sensitive industrial application.

European manufacturing for short lead times and reliable quality

Development, tooling, injection molding, and quality assurance were carried out exclusively with European partners. This kept communication channels short, allowed changes to be quickly implemented in production, and ensured that quality requirements were tracked transparently. It also facilitated the approval of prototypes and the transition to mass production.

Among other things, the customer benefits from:

・ Short supply chains and predictable delivery times

・ High level of supply security

・ direct communication with the partners involved

・ Flexible adjustments during development and mass production

・ European quality and manufacturing standards

Especially in sensitive and regulated industries, regional and resilient production facilitates collaboration throughout the entire product life cycle. This applies to applications in food technology as well as to projects in medical and laboratory technology. At the same time, dependencies can be reduced, and changes can be coordinated more quickly with the partners involved.

Production-ready plastic components for sensitive applications

The result is BPA-free plastic components that function reliably and can be cost-effectively manufactured in series production. The project demonstrates how industrialpartners integrates product design, engineering, material selection, and manufacturing planning from the very beginning. This development approach can be applied to other regulated industries where material compatibility, documentation, and process reliability play a central role.

Plastics Development for Regulated Industries

Are you designing a plastic product for a sensitive application or looking to optimize an existing component? industrialpartners supports companies in the food, medical, and laboratory technology sectors—as well as other technically demanding industries—through every stage of the process, from material selection and design to prototyping and series production in Europe. Together, we’ll develop a cost-effective and reliable solution tailored to your needs.

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post BPA-free plastic solutions for sensitive applications appeared first on industrialpartners.

As part of the project, our team took on a wide range of development tasks: From the initial idea, product design and mechanical construction to article design, technical documentation, sample and prototype construction as well as the identification and selection of suitable production partners, including injection molders and parts manufacturers.

However, an important success factor was the close cooperation with our experienced production partners and sister companies from the HK.Systems holding:

• The input solutions for the product range come from Hoffmann + Krippner GmbH, a member company of our joint holding HK.Systems based in Buchen in the Odenwald – a specialist in innovative input systems such as membrane keyboards and touch solutions.
• Our production partner EPSA Elektronik & Präzisionsbau Saalfeld GmbH was responsible for overall production as well as quality and logistics management. EPSA stands for maximum reliability in the production of electronic assemblies and complete systems.

The result: a modern, robust and flexible personal protection system that works reliably in demanding environments while ensuring a high level of user-friendliness.

In addition, the system is the only one of its kind to have been tested by TÜV Rheinland and the IFA and internationally certified for worldwide use.

We are proud of the result of this interdisciplinary project – and would like to thank all our partners for their trusting cooperation.

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post Innovative power “Made in Germany”: HK.Systems develops new personal protection system for U-Tech GmbH appeared first on industrialpartners.

The rapid development of artificial intelligence is fundamentally changing industrial product development. Where CAD, simulation and PLM systems used to dominate, AI-based tools are now appearing on the scene that not only automate processes, but also increase creativity and the speed of innovation.

industrialpartners GmbH uses these technologies in a targeted manner to accelerate and improve the quality of the entire development process – from brainstorming to series production. The focus remains on people: AI is seen as a curatorial partner that provides inspiration, generates variants and supports creative decisions – not replaces them.

The study on the development of an enteral feeding pump for the personal healthcare sector provides an illustrative example. Here, tools such as ChatGPT, Midjourney and DALL-E were used in all early phases – from needs analysis and visual concept sketches to CAD modeling. The result: faster iteration cycles, better user orientation and a significantly higher innovation density.

“For us, AI is not a trend, but a tool for combining creative quality with efficiency,” says Jens Arend, Managing Director of industrialpartners GmbH. “The decisive factor is not the technology itself, but how we curate it and integrate it into our development processes.”

The white paper shows in a practical way how industrialpartners is setting new standards in product development through the targeted use of AI technologies – networked, agile and intelligent.

The post From idea to product – AI as a turbo for technical product development! appeared first on industrialpartners.

At industrialpartners GmbH, we therefore consistently rely on Altium Designer as a powerful platform for creating circuit diagrams and PCB layouts – with measurable success. By using Altium Designer, we have succeeded in significantly improving collaboration between electronics development and mechanical design. CAD integration makes it possible to seamlessly transfer 3D data from PCB layouts to the mechanical housing design – and vice versa. In this way, we can detect and avoid collisions between components and housings at an early stage, even before the first prototype is built.

The advantages are obvious: significantly shorter development times, fewer iterations and a more efficient product development process. By being able to simulate real installation conditions at an early stage, we not only save costs but also increase product quality.

For us, Altium Designer is not just a layout tool, but a central component of our interdisciplinary development strategy. The full benefits are particularly evident in complex projects where electronics and mechanics are closely interlinked: optimized communication, fewer misunderstandings and an accelerated time-to-market.

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post More efficient electronics development with Altium Designer at industrialpartners GmbH appeared first on industrialpartners.

Products that are used in potentially explosive atmospheres (e.g. mines, hydrogen production plants or other potentially explosive substances) are subject to the ATEX Directive 2014/34/EU in the European Union. For manufacturers, this means that it is not possible to enter the market without proper ATEX certification. industrialpartners GmbH supports you with comprehensive advice throughout all phases of your product development – from the idea to the certified solution.

ATEX certification is divided into several coordinated phases.

The first step is to analyze the product for potential ignition sources and carry out a risk assessment in accordance with EN ISO 80079.

This is followed by the concept and design phase, in which suitable materials, protective measures and safety-relevant functions are planned. At the same time, the technical documentation is created, for example with an explosion protection document, ignition risk assessment and operating instructions.

industrialpartners provides support not only in the preparation of the documents, but also in cooperation with inspection bodies such as TÜV or DEKRA.

Once you have passed the test, we will accompany you through to the issue of the EC type examination certificate and declaration of conformity – for smooth and safe market access.

Integration into your product development

ATEX consulting should be integrated as early as possible. industrialpartners sees itself not only as a consultant, but also as a development partner. Our experts in mechanics, electronics and software development think along with you – and integrate ATEX-compliant solutions seamlessly into your design and manufacturing processes.

Thanks to our multidisciplinary approach, we offer an optimal integration of product development and approval strategy.

Successful collaboration with DSS-Siegmund GmbH

One example of successful ATEX certification is our partnership with DSS-Siegmund GmbH. Together, we developed a complex industrial product for one of our customers that meets the highest safety requirements.

In cooperation with DSS Siegmund GmbH, industrialpartners was responsible for technical project management, ATEX consulting and coordination with external testing laboratories.

Thanks to the close, trusting cooperation, the concept, testing and certification could be significantly accelerated – a real advantage for our joint customer’s market entry into new safety-critical applications.

Your path to successful ATEX certification!

With industrialpartners at your side, ATEX certification becomes plannable and efficient.

Contact us – we will bring your product safely into the hazardous area!

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post Consulting services for ATEX certification for your product! appeared first on industrialpartners.

Many start-ups are at exactly this point: the concept is promising, the technology is solid – but the regulatory jungle surrounding CE marking, technical documentation and EU directives is a deterrent.

This is exactly where we come in.

industrialpartners GmbH is more than just a development service provider – we are your strategic companion on the way to market maturity. Together with the renowned engineering firm Strassmann, we will guide you through the entire product development process – from the initial technical idea to CE marking and beyond.

Why CE marking is crucial:

No market access in Europe without the CE mark. But the good news is that those who develop CE-compliant products are safer, more efficient and more marketable right from the start. And save yourself expensive reworking or recalls.

Our 5-step system for your success:

1. Product analysis & directive research – Which EU regulations apply to your product?
2. Technical documentation – We take care of everything: CAD, circuit diagrams, risk analyses, safety assessments and much more.
3. Conformity assessment – internally or with a notified body – we organize everything you need.
4. EC Declaration of Conformity – The official proof for authorities and partners.
5. CE marking & market launch – Now your product can be officially sold throughout Europe!

Our promise:

We make CE understandable and feasible for start-ups – and a real competitive advantage.
With us, you not only develop in compliance with the rules, but also in a marketable and investor-friendly way.

Exclusive offer for start-ups:
Arrange a free 30-minute initial consultation with our CE and development experts now.
We analyze your initial situation and show you the path to market readiness – individually, pragmatically and comprehensibly.

Industrialpartners – Your solution for customized CE certification!

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post From the idea to the CE-certified product – we bring start-ups safely to the European market! appeared first on industrialpartners.

1. Foreword (page 3)
2. Project planning and mechanical development: a precise basis (page 4)
3. Development: expertise for large dimensions (page 5)
4. Process: Precise coordination for large projects (page 7)
5. Production: Large injection molded parts in small and medium series (page 8)
6. A partnership for ambitious projects (page 9)
7. Key data Wolpert GmbH (page 10)
8. Interview with Thilo Hofmann/ Wolpert GmbH (page 11)
9. Conclusion (page 13)
10. Contact (page 16)

The post industrialpartners GmbH and Wolpert Modell- und Formenbau GmbH are setting new standards in the production of large plastic parts in Germany! appeared first on industrialpartners.

The world of additive manufacturing is developing rapidly – and with it the possibilities for customizing components. One of the most exciting innovations in the field of post-processing is dip dyeing. Industrialpartners is setting new standards here: thanks to white base parts produced using the HP Multi Jet Fusion process, all imaginable colors can now be realized!

What is dip dyeing?

Dip dyeing is a special surface finishing process in which components are completely immersed in a dye solution. The color penetrates deep into the pores of the material and ensures a homogeneous and long-lasting color. Dip dyeing offers decisive advantages, particularly for complex geometries, as there is no shadowing or uneven color distribution – ideal for high-quality end products.

Why white base parts from the HP Multi Jet Fusion process?

Industrialpartners uses components produced in white using the HP Multi Jet Fusion process as the basis for dip dyeing. This approach offers several advantages:

1. Unlimited color palette: White parts act as a neutral base, which means that any color – from strong reds to soft pastels – can be implemented exactly. Even special colors or color gradients are possible.
2. Color intensity: The white base enhances the luminosity of the colors and ensures brilliant results.
3. Flexibility: From prototypes to small series – the process is scalable and enables cost-efficient production.

The advantages of dip dyeing at a glance

• Homogeneous color distribution – ideal for filigree or complex components
• Durable coloring – high abrasion resistance and UV resistance
• Individual design – perfect for brand identity or design customization
• Cost-efficient – no additional painting work necessary

Areas of application

The almost unlimited color possibilities make dip dyeing particularly interesting for industries such as:

• Medical technology – color-coded components for precise applications
• Automotive industry – design adaptations and functional elements
• Consumer goods – high-quality surfaces for end products
• Aerospace – robust and lightweight parts in specific colors

Why Industrialpartners?

Industrialpartners not only offers state-of-the-art manufacturing technologies, but also comprehensive expertise in post-processing. With a focus on quality and individuality, we set new standards in additive manufacturing. Whether bold colors or subtle nuances – with Industrialpartners, your components get exactly the coloring they need.

Make your products colorful and unique!
Discover the possibilities of dip dyeing and convince yourself of the quality and versatility of our solutions.

More information at industrialpartners.com

Industrialpartners – Your solution for tailor-made color solutions in additive manufacturing!

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post Dip dyeing for HP Multi Jet Fusion: Discover unlimited color possibilities appeared first on industrialpartners.

With many years of project experience in various industrial sectors and a strong focus on technological innovation, industrialpartners GmbH is constantly striving to change its offering in line with the market and to provide its customers with innovative solutions. The introduction of this new division marks a significant step in this strategy.

Henning Franke, an experienced expert in the field of electronics and software development, brings his extensive expertise and passion for technological developments to industrialpartners GmbH. His leadership will enable the company to offer customized solutions that meet the needs and requirements of customers even better.

“We are delighted to welcome Henning Franke as head of our electronics and software development division,” said Jens Arend, Managing Director of industrialpartners GmbH. “His expertise will make a decisive contribution to further strengthening our position as one of the leading providers of engineering services and offering our customers innovative solutions, including in the area of complete product development.”

The new department will be located in Ladenburg am Neckar – in the heart of the Rhine-Neckar district. The office is conveniently located and can be reached in just a few minutes from the A5.

As part of the introduction of the new business division, industrialpartners GmbH has also relaunched its website to reflect the expanded range of electronics and software developments.

Visitors can now find detailed information about the services offered in the fields of product design, product development and production, as well as case studies and success stories that demonstrate the company’s capabilities and achievements.

For more information about industrialpartners GmbH and its services in the field of electronics and software development, please visit the newly designed website at https://industrialpartners.de/.

Contact electronics and software development:

Henning Franke
Mobile: +49-151-28 05 68 21
Mail: hf@industrialpartners.de

Contact product design and product development

Jens Arend
Mobile: +49-177-312 60 07
E-mail: ja@industrialpartners.de

The post industrialpartners GmbH strengthens portfolio with new business unit for electronics and software development appeared first on industrialpartners.